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Complete Solutions

The construction, manufacturing, assembling and commissioning of all kinds of special machines including programming of PLC control systems, preparation of circuit diagrams and control cabinets with subsequent servicing from one hand are focus of our work. Here are our highest level of flexibility, motivated staff and short delivery times in the first place. Further information about our complete solutions you can find in the category "Downloads"!

Automobile industry

Fully automated wheel spinning machine WSC 600/4 C

Manufacturing aluminium wheels from forged blanks by splitting and rolling forms with 2 supports.

Vollautomatische Felgendrückmaschine WSC 600/4C

Client: Leifeld

Technical data:

  • main spindle drive 100 KW
  • hydraulic drive 40 KW
  • 2 x pressure supports
    • axial: 120 kN pressure force
    • radial: 140 kN pressure force
  • 1 x splitting unit 100 kN pressure force
  • 1 x tail stock 300 kN pressure force
  • torque of main spindle 2,550 Nm

Clamping device cylinder head

Spannvorrichtung Zylinderkopf

Client: Rautenbach (Nemak)

Technical data:

  • pneumatic layer and position control for fully automated machine concatenation

Fully automated mounting fixture for crankshaft housing KHD

Kurbelwellengehäuse

Client: Rege

Assemblie of:

  • control shaft bushes
  • water caps
  • balls
  • bearing bushes for cam shafts
  • force-displacement-control
  • automatic positioning

Mounting machine for cylinder head Perkins to press in valve-seat rings and valve guides

Montageautomat für Zylinderköpfe

Client: Rege

Technical data:

  • 4 cylinder, 2 valves
  • cycle time ca. 1.5 min.
  • automatic lubrication of mounting surfaces
  • automatic feed of mounting parts
  • continuous plant

Mounting machine for cylinder head VW Skoda to press in valve-seat rings and valve guides

Montageautomat für Zylinderköpfe

Client: Rege

Technical data:

  • 3 cylinder, 2 valves
  • cycle time ca. 1 minute
  • automatic feed of mounting parts
  • automatic lubrication of mounting surfaces
  • post press of valve-seat rings
  • continuous plant

Leak test machine for BMW cylinder head

Leckteststation für BMW Zylinderkopf

Client: Nemak

  • 4 cylinder
  • under water check
  • automatic turning jig to fast and precise detection of leakage

Mounting machine for water caps and valves

Montageautomat für Wasserdeckel und Ventile

Client: SKT – Metallbearbeitung

Technical data:

  • cycle time: ca. 2 min
  • fully automated press in of 14 water caps and 3 valves
  • manuell equipping

References

Schiess

Schiess

Union

Union

Leifeld

Leifeld

McAirlaid´s

McAirlaid´s

DVS-Gruppe

DVS-Gruppe

Paul Köster

Paul Köster