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Complete Solutions

The development, manufacturing, assembling and commissioning of any kinds of special purpose machines, including the programming of PLC control systems, preparation of circuit diagrams and control cabinets with subsequent servicing from one hand are the focus of our work. Most importantly for us is the highest level of flexibility, a motivated staff and short time of delivery. You can find further information about our complete solution services in the category "Downloads"!

Automobile industry

Groove broaching machine for crankcases

Nutenräummaschine für Kurbelwellengehäuse

Technical data:

  • Broaching of grooves in two moves
  • For 4- and 6-cylinder crankcases
  • Automatic positioning
  • Cycle time 30 s
  • Automatic feeding of parts
  • Pneumatic support control
  • Continuous processing line

Fully automated wheel spinning machine ASM 600

Manufacturing aluminium wheels from forged blanks by splitting and rolling forms with 2 supports.

ASM 600

Technical data:

  • main spindle drive 112 KW
  • hydraulic drive 40 KW
  • 2 x pressure supports
    • axial: 120 kN pressure force
    • radial: 140 kN pressure force
  • 1 x splitting unit 100 kN pressure force
  • 1 x tail stock 300 kN pressure force
  • torque of main spindle 2,800 Nm

 

Clamping fixture for cylinder heads

Spannvorrichtung Zylinderkopf

Technical data:

  • Pneumatic support and position control for the fully automatic linking of machine
  • Hydraulic clamping
  • Clamping of two cylnder heads at once

Fully automatic assembly device for crankcases

Vollautomatische Montagevorrichtung für Kurbelgehäse KHD (Rege) (1)Technical Data:

  • Assembly of:
    • Water cover plates
    • Balls
    • Bearing bushs for camshafts
  • Force – Displacement – Monitoring
  • Automatic positioning

Assembly machine for cylinder heads

OLYMPUS DIGITAL CAMERATechnical data:

  • Pressing of valve seat inserts and guideways
  • 5- and 6-cylinders
  • Cycle time ca. 2.5 – 3 min
  • Automatic lubrication of the assembly areas
  • Pressing force ca. 60 kN
  • Assembly with double tools and a rapid-change system
  • Feeding by a robot (Wagon and Tools)

Assembly machine for cylinder heads

Montageautomat für Zylinderköpfe

Technical data:

  • Pressing of valve seat inserts and guideways
  • 3-cylinders, two-valve model
  • Cycle time ca. 1 min
  • Automatic lubrication of the assembly areas
  • Automatic supply of the assembly parts
  • Holding pressures of the valve seat inserts
  • Continuous process line

Leak test station for cylinder heads

Leckteststation für BMW Zylinderkopf

Technical Data:

  • 4-cylinders
  • Under-water test
  • Automatic turning device for a fast and precise detection of leakages

Assembly machine for water cover plates and valves

Montageautomat für Wasserdeckel und Ventile

Technical data:

  • Semi-automatic pressing of 14 water cover plates and 3 valves
  • Manuel feeding and mounting of the parts and components
  • Cycle time ca. 2 min

References

edm aerotec

edm aerotec

Paul Köster

Paul Köster

McAirlaid´s

McAirlaid´s

DVS-Gruppe

DVS-Gruppe

Schiess

Schiess

Union

Union